In January 2022, I stepped in as vehicle dynamics lead. For the previous two years, work was focused on the car that was put on pause due to COVID-19. At the end of 2022, this design was scraped and the Q23 car design was started new. Because suspension kinematic design had not been completed for over two years, I had to redevelop many techniques and workflows. We completed kinematic design in Optimum K with a primary focus on steering layout. In the past, steering had been compromised due to the tight packaging in a 10” wheel. Therefor, the goal to increase steering range to 27° with proper Ackerman geometry was set early on. After the majority of the hardpoint iteration were complete in Optimum K, I transferred the geometry into Solidworks to drive component design.

Front suspension and steering geometry laid out using 3D and 2D sketches

Front suspension and steering geometry laid out using 3D and 2D sketches

Rear suspension geometry

Rear suspension geometry

Complete suspension geometry used for component design

Complete suspension geometry used for component design

Front suspension and steering assembly designed in reference to geometry file

Front suspension and steering assembly designed in reference to geometry file

Rear suspension assembly

Rear suspension assembly